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Перемотка электродвигателя. Минусы предприятия


Руководству предприятия или его техническим специалистам нередко приходится выбирать между приобретением новых электродвигателей, взамен вышедшим из строя либо отдавать старые на перемотку. Давайте рассмотрим этот вопрос с точки зрения экономической выгоды, как раз этой мнимой выгодой и руководствуется потребитель, когда выбирает перемотку статора электродвигателя. В этой статье мы разобьем эту иллюзию.



Те, кто перематывает двигатели, рекламируют такие преимущества услуг:

Экономическая выгода
Выгода в экономии времени
Сохранение гарантии на электродвигатель и его эксплуатационных качеств


Перемотка двигателя стоит 40-60% от стоимости нового электромотора. Однако у перемотанного агрегата с каждым ремонтом срок службы становится значительно меньше. Это связано со следующими факторами: перед тем, как извлечь проводник из пазов статора удаляют заводской лак, изолирующий обмотку. Делается это либо при воздействии температуры в 300°С на статор, либо путем применения химикатов. При этом производитель ремонта прибегает к использованию особо едких химикатов либо излишне нагревает статор электродвигателя. При применении этих технологий нарушается изоляционный слой листов статора, увеличиваются потери в стали и снижается КПД электродвигателя.



Более того «новая» обмотка это не обмотка, которая серийно применяется на заводе в производстве, она существенно хуже по эксплуатационным качествам. Обмотка двигателя должна соответствовать определенным характеристикам. При применении обмоток с характеристиками, отличными от заводских, характеристики электродвигателя так же становятся хуже. Увеличивается нагрев и снижается ресурс изоляции, укладка изоляции так же производится без соблюдения необходимых норм. После перемотки характеристики снижаются, вот показатели: КПД на 0,5-1%, ресурс на 15-20%, энергоэффективность двигателя на 7%. Замена обмотки снижает ресурс двигателя на 40%. Так же повышаются затраты потребителя на эксплуатацию оборудования. Перемотка электродвигателя это однозначно не лучшее решение, направленное на уменьшение затрат предприятия. Купить новый электродвигатель будет гораздо эффективнее http://www.uesk.org/katalog/elektrodvigateli/elektrodvigateli-s-tormozom/din/aic225s4e/ Рассмотрим экономию времени. Рынок электродвигателей в России перенасыщен предложением и в каждом городе есть поставщик, у которого нужный электромотор будет в наличии. Даже если Вы не найдете электродвигатель в наличии в своем городе, его можно привезти в короткое время, воспользовавшись услугами компании перевозчика, либо привезти собственным транспортом.


Gravatar (4279) Ivangaifferve
Mo, 20 Mai 2019 11:46:17 +0000

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